FATO non-standard automation equipment has broad potential and advantages in the application of daily chemical packaging industry.
Ningbo FATO Automation's non-standard equipment is in the field of daily chemical packaging, focusing on providing upstream packaging container manufacturers with full-process automation solutions from precision parts to finished product packaging. Its core application runs through two major links:
In the "precision assembly" stage, the equipment aims at complex components such as emulsion pump, perfume spray head, trigger spray gun, bottle cap and makeup box, and realizes automatic feeding, precise alignment, press-fitting assembly, sealing test and function verification of multiple parts. For example, make sure that each emulsion pump is smooth and accurate, and each spray head is sealed without leakage. This solves the core pain point of low manual assembly efficiency and difficult to ensure consistency caused by various categories and exquisite structure of daily chemical packaging.
In the "intelligent packaging" link, the system is responsible for high-speed counting, bagging, boxing, labeling and film wrapping of the assembled finished products, and finally completing the sales unit that can be shipped.
The core competence of FATO is to integrate the above-mentioned independent assembly station, inspection station and packaging station into a highly flexible automatic production line through flexible conveying lines, industrial robots and machine vision systems. This integration greatly reduces the labor of production line, realizes the real-time monitoring of production data, can quickly respond to the market demand of "multi-variety, small batch", and finally helps customers build the intelligent factory foundation of digital management while improving production capacity and yield.
FATO's non-standard equipment can be widely used in the following daily chemical packaging industries:
Liquid distributor series:
Emulsion pump: automatically assemble the pump head, spring, piston, lock cover and other internal components, and test the pressing times and quantitative accuracy, and finally complete the loading or packing.
Perfume spray head: the glass ball, spring and nozzle are precisely assembled to complete the atomization effect test and leakage test, and the products are counted and bagged.
Trigger spray gun: automatically assemble nozzle, conduit and piston system, and complete trigger strength test and injection performance test.
Makeup series:
Lipstick: automatically complete the assembly and unscrewing inspection of the tube body and the inner core, and complete the boxing and labeling.
Powder box/eye shadow tray: automatically put the powder core, mirror and sponge pad into the outer box and assemble the multi-color platter.
Other packaging components:
Bottle cap: realize the automatic embedding of inner gasket, the assembly of anti-theft ring, and carry out the torsion test and classified packaging of the cap.
Toothpaste pump: Assemble the pump head and the locking ring, align the scales, and bag after functional test.
Customized solution service
In depth analysis of customer production pain points, providing targeted "one-on-one" solutions to ensure that equipment perfectly meets their unique process and production capacity requirements.
Full process integration service
Provide a "turnkey" project from standalone equipment to full line integration, covering assembly, testing, packaging, and other processes to achieve seamless connection.
Technical support services
Provide full lifecycle support from installation and debugging, operation training to long-term maintenance and technical upgrades to ensure stable and efficient operation of equipment.
Flexible production capacity
By designing modular and reconfigurable production lines, we empower customers with the ability to quickly respond to market changes and easily handle product changes and order fluctuations.
Quality assurance
By using high-quality components and rigorous assembly processes, combined with online detection systems, we provide customers with stable and reliable quality output guarantees.
Data based production services
Integrate data collection and monitoring functions, visualize production data, and provide decision-making basis for efficiency analysis and lean improvement for customers.
Cost optimization value-added services
Committed to providing customers with comprehensive cost optimization solutions by improving efficiency, reducing losses, and saving manpower, to achieve cost reduction and efficiency improvement.
Joint Development Partner Services
Beyond simple buying and selling relationships, as a technical partner, we work together with customers to develop new processes and overcome production challenges.
01 Significantly improve production efficiency and realize capacity multiplication.
By building a continuous and high-speed automatic production line, 24-hour uninterrupted production is realized, which greatly shortens the production cycle of a single product and directly improves the customer's production capacity and market delivery ability.
02 Significantly reduce comprehensive costs and optimize human resources.
Replacing repetitive and labor-intensive jobs with automation equipment can not only effectively alleviate the problem of "recruitment difficulty", but also significantly reduce the long-term labor cost, training cost and management cost.
03 Stabilize product quality and enhance brand image.
The equipment has high repetitive positioning accuracy and stability, ensuring that the assembly and packaging results of each product are highly consistent; The integrated online inspection system can eliminate defective products in real time, ensure the factory yield and maintain the brand reputation.
05 Realize data management and control and drive lean production.
The production line integrates data acquisition and monitoring system, which can track key parameters such as yield, yield and equipment status in real time, and provide reliable data support for production decision-making, quality traceability and continuous lean improvement.
06 Optimize the working environment and enhance the attractiveness of enterprises.
Freeing employees from boring assembly posts with slight occupational health risks and turning to technical posts not only optimizes the working environment, but also enhances the attractiveness of enterprises in the talent market.
07 Accurately control materials and reduce process loss.
Precise feeding and control system reduces the damage and leakage of parts in the assembly process; Accurate packaging positioning also avoids the waste of packaging materials and realizes cost reduction and efficiency improvement from details.
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Ningbo Fato Automation Technology Co., Ltd
Email: fato1@fatochina.com
Address: No. 15 Hengjiang Road, Mazhu Town,
Yuyao City, Zhejiang Province
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